Process/Chemical Engineering

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Our team of Chartered Chemical & Process Engineers collectively have a broad experience of numerous different industries including Biomass, Waste-to-Energy, Gasification, Pyrolysis, Combustion, Biofuels, Distillation, Minerals & Mining, Research & Development, Water Treatment, Manufacturing, Pharmaceutical, Chemical, and Food Sectors. This experience includes both operational experience and the design and implementation of projects for companies around the globe.

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Emerald Energy can help you evaluate or develop new or existing processes, provide expert advice on new Renewable Energy ventures or existing processes, model and understand the design and performance of your plant, and help you evaluate options for process routes, energy efficiency and effluent treatment etc.

We have an in-depth appreciation of the technologies commercially available in the Renewable Energy sector, hands-on operational experience of these technologies & knowledge of their layout and land-use requirements, how much they cost to build and operate & effective ways to procure, finance and construct such projects. Our skills are grounded in core engineering principles, actual operational practice and a wide ranging experience of the challenges and opportunities which exist in this challenging but exciting market.

LIST OF SERVICES OFFERED

Conceptual Process Design Services

  • Design Basis Development
  • Process Feasibility Studies
  • Technical and Economic Evaluations
  • Process Alternatives Evaluations
  • Front End Engineering Design (FEED)
  • Preliminary Capital Cost / Operating Cost Estimates

Process Design Services

  • Design Basis Development
  • Process Simulation
  • Process Flow Diagrams (PFDs) Generation
  • Process Control System Design
  • Piping Diagrams and Instrumentation Diagrams (P&IDs) Generation
  • Equipment Specifications
  • Equipment, Line, and Instrument Lists
  • Process Control Diagrams (PCDs)
  • Process Design Level Cost Estimates (capital and operating)
  • Process Operating Manuals & Operating Procedures

Operations Support Services

  • Regulatory Basis Development
  • Revamp Studies
  • Debottlenecking & Capacity Evaluations
  • Energy Conservation Studies
  • Relief Device & Flare System Evaluations
  • Utilities Evaluations
  • Troubleshooting & Process Optimization
  • Operating Procedure Development
  • Process Documentation Development
  • On-Site Operator and Engineering Staff Training
  • Process Commissioning & Startup Assistance
  • Pilot Plant Planning, Design, and Oversight Assistance

Process Simulation and Modelling Services

  • Expertise with ASPENTECH Simulation Software
  • Modelling with Other Commercial Software Tools
  • Detailed Mass & Energy Balances
  • Detailed Heat Exchanger Design / Evaluation

Process Safety Service

  • Facilitating Process Hazards Analyses (PHAs)
  • Hazards Assessments (including HAZOPs)
  • Conducting Process Safety Compliance Audits
  • Layer of Protection Analyses (LOPA)
  • Conducting Safety Integrity Level (SIL) selection analyses for Safety Instrumented Systems (SISs)
  • Resolving/Implementation Assistance of PHA Recommendations
  • Developing Process Safety Information
  • Developing Process Safety (PSM) & Risk Management (RMP) Programs

Third Party Evaluation / Due Diligence Service

  • Plant Investment Due Diligence Support
  • Independent Evaluation of 3rd Party Process Designs
  • Process Equipment/Construction Bid Package Preparation
  • Vendor Bid/Proposal Review & Evaluation

Environmental Compliance Support

  • Pollution Control System Design
  • Waste Treatment & Wastewater Treatment System Design
  • Waste Recycling & Waste Minimization Process Design
  • Emissions estimating
  • Regulatory assessment
  • Compliance assessment
  • Permit Preparation Support (Construction & Operating)
  • Monitoring / Sampling planning and coordination

Plant Support and Troubleshooting

  • Process Optimization
  • Plant Troubleshooting
  • Commissioning and Testing